Bale wrapper maintenance tips are there to help deal with machinery problems. As time passes by, those TIPS do not just work with machinery but also with other husbandry problems. As we know that the use of tools helps a lot; instead of stopping using them, it is better to find creative ways to anticipate any trouble.
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Modern Machinery and the Problems That Come with It
Forage preservation needs time to process. In making everything faster, some actions are helped with tools to shorten the time. However, the obstacles such as machine breakdowns, film tearing or spoilage often happen. We need the machine to have a good lifespan and reduce the cost of maintenance.
We also need to maintain the nutrients in the feed and reduce the downtime. The steps related to technical things are usually presented in complicated language. It is hard for some people to apply it in real life. This simplified version with globish and easy language will make everyone understand.
The feed quality supports the livestock’s health. When the nutrient content is not good, the health is at stake. Related to that, servicing is the attempt to uphold standards. With the inconsistent servicing schedule, feed waste, additional cost and downtime can easily happen. It also delays the supply chain, which slows down all the business activities.
Preparation
This will be the very first point of bale wrapper maintenance tips. Start with strong preparation and thorough detail to make the whole process smooth. Here is what to do before sealing season.
- Oil levels: Inspect the oil levels.
- Hydraulic hoses.
- Take a look at the belts, rollers and chain for wear.
- Sensors: Check the sensitivity of the sensors, recalibrate if needed.
- Electricity: Make sure there is no abnormality in the electricity source.
Overall, check all the components. For a quick check or shortcut, if it is running out of time, just pay attention to some important points above. The purpose of doing this is to avoid breakdown during the season that will bother.
Tuning-Up Tool Based on the Timeline
Servicing or a tune-up machine has to be done periodically and diligently. This is to keep the machine working properly and avoid big damage that costs more or even necessitates renewal. Based on the interval, here is the timeline.
- Daily: For everyday upkeep, it is simple and easy to do. Clean the dust and debris from the surface. Dry any wet part to protect the machine from corrosion. Take a look at the safety guards, make sure all work properly. Check the film tension to keep the sealing stable.
- Weekly: Weekly tune-up is one step ahead, more complicated, but still easy to do. Inspect the axles and the tires. Repair any bugs. For the moving parts, they need lubrication to run smoothly.
- Monthly: Cleaning activities in this period of time are more serious and thorough. Check if there is any corrosion. Tighten all bolts in the machine that decrease productivity.
To know the progress and the damage of the machine, take note in a log book or use an application on a mobile phone/tablet. This helps to see everything clearly and predict which component needs to be replaced.
Overcoming Poor Sealing and Film Tearing
The improper sealing and damage to the film often happen. The causes are various, such as the following.
- Damaged or dirty rollers: The rollers that are full of debris can disturb the film supply process.
- Troubles in the cutting process: Film cutters have to work smoothly. Otherwise, the cutting will not be tidy and good.
- Misalignment in the rolls: The film that is not rolled properly could result in a poor seal.
The things above can be prevented by doing bale wrapper maintenance tips, ensuring the tightness of the seal. Check the cause possibilities related to the rollers, cutters and the roll alignment.
The Reparation Related to the Hydraulic System
Power loss trouble is sourced in this system. Leakage is another problem caused by the trouble in this system. Here are what the farmers could do.
- Pressure setting: The level of the pressure should be set to the ideal number.
- Find any hose cracks and fluid leakage. Repair it soon to avoid bigger trouble.
- The temperature should always be monitored while the machine is operating. Also, replace the filters.
The Care in the Off-Season and Winter
When storing the machine during those times, some important things must be done. Clean the machine thoroughly, including any small crop residue. The crop residue that is still stuck with the machine will oxidize and cause corrosion.
Because the machine will not be used for an amount of time, lubricate the moving parts to avoid rust. Cover the whole body with a proper machine coat, and make sure the surroundings are dry and have good air circulation. Unplug any cable that connects to the power source or electricity.
Preventive servicing maximizes the longevity of the tools. It is a good investment to do the bale wrapper maintenance tips.
